Skip to content
Back to Products

Iron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot

Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that

ISO 9001 CertifiedFree Quote in 24hFree Sample Available
Iron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot

Product Description

Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that yields angular, sharp-edged particles. Its high density and aggressive cutting action make it ideal for heavy-duty surface cleaning, rust removal, and surface profiling. Commonly used in foundries, shipbuilding, and heavy industrial applications.

Chilled iron shot is produced from high-quality cast iron through centrifugal atomization, resulting in spherical or near-spherical particles. Its rounded shape and uniform hardness provide excellent performance in applications requiring consistent, controlled surface treatment. Used together with iron grit, chilled iron shot delivers optimal surface preparation results across various process conditions.

Chemical Composition

Chemical ElementsChilled Iron Shot / Grit
C2.80~3.40%
Mn0.30~1.00%
Si1.00~1.50%
S0.07~0.17%
P0.10~0.30%
FeRemainder

Physical Properties

Average Hardness57-67 HRC
MicrostructureDeviation range for hardness
Bulk Density3.0-4.6 g/cm³
Specific Gravity7 g/cm³

Size Distribution — Chilled Iron Shot

Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.

SizeAvg. Grain Distribution (mm)SizeAvg. Grain Distribution (mm)
R340.85-1.18R802.00-2.80
R391.00-1.40R952.36-3.35
R471.18-1.70R1112.80-4.00
R551.40-2.00R1323.35-4.75
R661.70-2.36

Size Distribution — Chilled Iron Grit

Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.

SizeAvg. Grain Distribution (mm)SizeAvg. Grain Distribution (mm)
G020.10-0.20G340.80-1.25
G050.16-0.30G391.00-1.40
G070.20-0.40G471.00-1.60
G120.30-0.60G551.25-2.00
G170.40-0.80G661.60-2.24
G240.60-1.00G802.00-2.80

Chilled Iron Grit — Application Guide

Chilled iron grit is a white cast iron abrasive produced by crushing, featuring sharp angular edges and high hardness (HV 650~800). It is primarily used for aggressive blast cleaning, surface profiling, and stone processing, with additional niche uses in ballasting and radiation shielding. Applications fall into five major categories:

1. Steel Structure / Shipbuilding — Blast Cleaning & Rust Removal

  1. Removal of mill scale, heavy rust, old paint, and anti-corrosion coatings from bridges, tower cranes, factory steel structures, ship hulls, storage tanks, and pipelines;
  2. Surface profiling before painting, zinc spraying, or thermal spraying — produces uniform anchor profile that significantly improves paint and zinc coating adhesion, compliant with GB/T 18838.2 and international surface preparation standards;
  3. First choice for open-air high-pressure blasting — cutting power far exceeds steel shot, ideal for heavily corroded workpieces.

2. Foundry, Forging & Heat Treatment — Descaling & Cleaning

  1. Removal of molding sand, burnt-on sand, burrs and flash from castings (cast steel, cast iron, aluminum alloys);
  2. Removal of high-temperature mill scale from forgings and hot-rolled steel;
  3. Post-heat-treatment oxide removal for gears, springs, bearings, etc. — high cleaning efficiency with excellent recyclability.

3. Metal Component Surface Preparation

  1. Surface roughening before electroplating, enameling, powder coating, or electrophoretic coating to enhance coating adhesion;
  2. Deburring and removal of oil/oxide layers from construction machinery, automotive chassis, frames, wheel hubs, and stamped parts;
  3. Surface strengthening and etching of molds, valves, and pipe fittings.

4. Stone Processing Industry

  1. Auxiliary abrasive for granite block sawing;
  2. Sandblasting of stone slabs for antique finish, brushed texture, and rough surface effects — replaces silica sand with lower dust and faster cutting.

5. Other Industrial / Niche Applications

  1. High-density ballasting: ship ballast, fishing net weights, fitness equipment, machine counterweights, electrical ballast filling;
  2. Radiation shielding aggregate: heavy concrete and protective wall density enhancement;
  3. Wear-resistant flooring and refractory material additive for improved abrasion strength;
  4. Abrasive etching: steel plate marking/engraving, metal surface texturing.

Suitable vs. Not Suitable

✅ Suitable❌ Not Suitable
Heavy rust removal, thick coating strippingThin-walled precision parts (high impact causes deformation)
Applications requiring high-roughness coating substrateSoft metals (aluminum, copper — excessive erosion)
Stone antiquing, surface rougheningBright finishing only (prefer steel shot)

Applications

Foundry Cleaning
Heavy Steel Surface Prep
Concrete Surface Profiling
Rust & Scale Removal
Heavy Industrial Blasting

Core Technical Advantages

Secondary Quenching Process

After primary centrifugal quenching, we apply a second hardening cycle. This creates a denser microstructure, significantly inhibiting carbon deviation. The result: 1.3× longer service life, lower breakage rate, less dust, better elasticity and faster cleaning speed.

1.3× Life SpanLow DustLow Breakage
Learn More

Manufacturing Process

8-step controlled production — from raw steel to finished abrasive media, every stage is engineered for consistency.

Step 1

Smelting

Electric Arc Furnace

Adjust steel composition to reduce harmful sulfur and phosphorus content.

Step 2

Refining

Ladle Refining

Further purify molten steel to ensure superior material quality.

Step 3

Granulation

Centrifugal Casting

High-speed centrifugal forming controls shape quality and minimizes physical defects.

Step 4

Selection

Defect Separation

Remove hollow or deformed particles to improve shot density and uniformity.

Step 5

Quenching

Secondary Hardening

Double quenching refines grain structure, enhancing toughness and inhibiting carbon deviation.

Step 6

Tempering

Precision Heat Treatment

Precise temperature and time control achieve optimal hardness uniformity across batches.

Step 7

Crushing

Grit Production

Unique crushing process improves grit fullness and angularity while minimizing internal cracks.

Step 8

Fine Sieve

SAE J444 Grading

Precision screening guarantees every batch meets American SAE-J444 standard.

Why Choose LuXing Metal?

Triple-Certified Factory (ISO 9001/14001/45001)
SAE / ISO / MIL Standards Compliant
50,000 Tons Annual Capacity
7–15 Days Lead Time
OEM & Custom Specifications
Secondary Quenching — 1.3× Life
Ultra-Fine Shot R&D with Shandong University
Free Samples & 24h Quote

Quality Assurance Laboratory

Every production batch is verified by 5 types of precision instruments before leaving the factory. Test standards aligned with ASTM E92, GB/T4340.2 and ISO 6507-2.

Hardness Tester

ASTM E92 · GB/T4340.2

Friction-free spindle with automated testing. Precision micrometer system eliminates human error. Compliant with ASTM E92, GB/T4340.2 and ISO 6507-2.

Metallographic Microscope

Microstructure

Identifies and analyzes the microstructure of metals and alloys. Validates raw material quality and verifies post-treatment microstructure integrity.

Multi-Element Analyzer

Si · Mn · P · Cr · Ni

Detects Si, Mn, P, Cr, Ni, Mo, Cu, Ti in cast iron, stainless steel, carbon steel and alloy steel. Fast and accurate multi-element screening.

Carbon & Sulfur Analyzer

High-Tech Integration

Optical-mechanical-electrical-computer integrated system. Wide measuring range, strong anti-interference, accurate and reliable C/S determination.

Fatigue Testing Machine

80 m/s · 200g Sample

Simulates real blasting conditions at 80 m/s centrifugal speed with 200g samples. Sieving-recycling loop measures actual shot durability under production stress.

Click to view detailed specifications for each model

Specifications

MaterialCast Iron
Hardness58-65 HRC
Sizes0.5mm - 3.0mm
ShapeAngular
Density7.2 g/cm³
StandardsISO 11126-7
Available · Fast Delivery

Interested in this product?

Get competitive factory price within 24 hours. No commitment required.

Get Free Quote

Contact Directly

info@luxingabrasives.com