Iron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot
Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that

Product Description
Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that yields angular, sharp-edged particles. Its high density and aggressive cutting action make it ideal for heavy-duty surface cleaning, rust removal, and surface profiling. Commonly used in foundries, shipbuilding, and heavy industrial applications.
Chilled iron shot is produced from high-quality cast iron through centrifugal atomization, resulting in spherical or near-spherical particles. Its rounded shape and uniform hardness provide excellent performance in applications requiring consistent, controlled surface treatment. Used together with iron grit, chilled iron shot delivers optimal surface preparation results across various process conditions.
Chemical Composition
| Chemical Elements | Chilled Iron Shot / Grit |
|---|---|
| C | 2.80~3.40% |
| Mn | 0.30~1.00% |
| Si | 1.00~1.50% |
| S | 0.07~0.17% |
| P | 0.10~0.30% |
| Fe | Remainder |
Physical Properties
| Average Hardness | 57-67 HRC |
| Microstructure | Deviation range for hardness |
| Bulk Density | 3.0-4.6 g/cm³ |
| Specific Gravity | 7 g/cm³ |
Size Distribution — Chilled Iron Shot
Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.
| Size | Avg. Grain Distribution (mm) | Size | Avg. Grain Distribution (mm) |
|---|---|---|---|
| R34 | 0.85-1.18 | R80 | 2.00-2.80 |
| R39 | 1.00-1.40 | R95 | 2.36-3.35 |
| R47 | 1.18-1.70 | R111 | 2.80-4.00 |
| R55 | 1.40-2.00 | R132 | 3.35-4.75 |
| R66 | 1.70-2.36 |
Size Distribution — Chilled Iron Grit
Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.
| Size | Avg. Grain Distribution (mm) | Size | Avg. Grain Distribution (mm) |
|---|---|---|---|
| G02 | 0.10-0.20 | G34 | 0.80-1.25 |
| G05 | 0.16-0.30 | G39 | 1.00-1.40 |
| G07 | 0.20-0.40 | G47 | 1.00-1.60 |
| G12 | 0.30-0.60 | G55 | 1.25-2.00 |
| G17 | 0.40-0.80 | G66 | 1.60-2.24 |
| G24 | 0.60-1.00 | G80 | 2.00-2.80 |
Chilled Iron Grit — Application Guide
Chilled iron grit is a white cast iron abrasive produced by crushing, featuring sharp angular edges and high hardness (HV 650~800). It is primarily used for aggressive blast cleaning, surface profiling, and stone processing, with additional niche uses in ballasting and radiation shielding. Applications fall into five major categories:
1. Steel Structure / Shipbuilding — Blast Cleaning & Rust Removal
- Removal of mill scale, heavy rust, old paint, and anti-corrosion coatings from bridges, tower cranes, factory steel structures, ship hulls, storage tanks, and pipelines;
- Surface profiling before painting, zinc spraying, or thermal spraying — produces uniform anchor profile that significantly improves paint and zinc coating adhesion, compliant with GB/T 18838.2 and international surface preparation standards;
- First choice for open-air high-pressure blasting — cutting power far exceeds steel shot, ideal for heavily corroded workpieces.
2. Foundry, Forging & Heat Treatment — Descaling & Cleaning
- Removal of molding sand, burnt-on sand, burrs and flash from castings (cast steel, cast iron, aluminum alloys);
- Removal of high-temperature mill scale from forgings and hot-rolled steel;
- Post-heat-treatment oxide removal for gears, springs, bearings, etc. — high cleaning efficiency with excellent recyclability.
3. Metal Component Surface Preparation
- Surface roughening before electroplating, enameling, powder coating, or electrophoretic coating to enhance coating adhesion;
- Deburring and removal of oil/oxide layers from construction machinery, automotive chassis, frames, wheel hubs, and stamped parts;
- Surface strengthening and etching of molds, valves, and pipe fittings.
4. Stone Processing Industry
- Auxiliary abrasive for granite block sawing;
- Sandblasting of stone slabs for antique finish, brushed texture, and rough surface effects — replaces silica sand with lower dust and faster cutting.
5. Other Industrial / Niche Applications
- High-density ballasting: ship ballast, fishing net weights, fitness equipment, machine counterweights, electrical ballast filling;
- Radiation shielding aggregate: heavy concrete and protective wall density enhancement;
- Wear-resistant flooring and refractory material additive for improved abrasion strength;
- Abrasive etching: steel plate marking/engraving, metal surface texturing.
Suitable vs. Not Suitable
| ✅ Suitable | ❌ Not Suitable |
|---|---|
| Heavy rust removal, thick coating stripping | Thin-walled precision parts (high impact causes deformation) |
| Applications requiring high-roughness coating substrate | Soft metals (aluminum, copper — excessive erosion) |
| Stone antiquing, surface roughening | Bright finishing only (prefer steel shot) |
Applications
Core Technical Advantages
Secondary Quenching Process
After primary centrifugal quenching, we apply a second hardening cycle. This creates a denser microstructure, significantly inhibiting carbon deviation. The result: 1.3× longer service life, lower breakage rate, less dust, better elasticity and faster cleaning speed.
Manufacturing Process
8-step controlled production — from raw steel to finished abrasive media, every stage is engineered for consistency.
Smelting
Electric Arc Furnace
Adjust steel composition to reduce harmful sulfur and phosphorus content.
Refining
Ladle Refining
Further purify molten steel to ensure superior material quality.
Granulation
Centrifugal Casting
High-speed centrifugal forming controls shape quality and minimizes physical defects.
Selection
Defect Separation
Remove hollow or deformed particles to improve shot density and uniformity.
Quenching
Secondary Hardening
Double quenching refines grain structure, enhancing toughness and inhibiting carbon deviation.
Tempering
Precision Heat Treatment
Precise temperature and time control achieve optimal hardness uniformity across batches.
Crushing
Grit Production
Unique crushing process improves grit fullness and angularity while minimizing internal cracks.
Fine Sieve
SAE J444 Grading
Precision screening guarantees every batch meets American SAE-J444 standard.
Why Choose LuXing Metal?
Quality Assurance Laboratory
Every production batch is verified by 5 types of precision instruments before leaving the factory. Test standards aligned with ASTM E92, GB/T4340.2 and ISO 6507-2.
Hardness Tester
ASTM E92 · GB/T4340.2Friction-free spindle with automated testing. Precision micrometer system eliminates human error. Compliant with ASTM E92, GB/T4340.2 and ISO 6507-2.
Metallographic Microscope
MicrostructureIdentifies and analyzes the microstructure of metals and alloys. Validates raw material quality and verifies post-treatment microstructure integrity.
Multi-Element Analyzer
Si · Mn · P · Cr · NiDetects Si, Mn, P, Cr, Ni, Mo, Cu, Ti in cast iron, stainless steel, carbon steel and alloy steel. Fast and accurate multi-element screening.
Carbon & Sulfur Analyzer
High-Tech IntegrationOptical-mechanical-electrical-computer integrated system. Wide measuring range, strong anti-interference, accurate and reliable C/S determination.
Fatigue Testing Machine
80 m/s · 200g SampleSimulates real blasting conditions at 80 m/s centrifugal speed with 200g samples. Sieving-recycling loop measures actual shot durability under production stress.
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Specifications
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