Cut Wire Shot

Name: Cut Wire Shot
Availability: InStock

Cut wire shot is manufactured by cutting wire into lengths equal to its diameter. It provides consistent particle size a

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Product Description

Cut wire shot is manufactured by cutting wire into lengths equal to its diameter. It provides consistent particle size and shape, resulting in uniform peening intensity. Available in carbon steel, stainless steel, and aluminum varieties.

Applications

Precision Shot Peening

Spring Manufacturing

Gear Surface Treatment

Automotive Industry

Aerospace Components

Core Technical Advantages

Secondary Quenching Process

After primary centrifugal quenching, we apply a second hardening cycle. This creates a denser microstructure, significantly inhibiting carbon deviation. The result: 1.3× longer service life, lower breakage rate, less dust, better elasticity and faster cleaning speed.

1.3× Life SpanLow DustLow Breakage

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Manufacturing Process

8-step controlled production — from raw steel to finished abrasive media, every stage is engineered for consistency.

Step 1

Smelting

Electric Arc Furnace

Adjust steel composition to reduce harmful sulfur and phosphorus content.

Step 2

Refining

Ladle Refining

Further purify molten steel to ensure superior material quality.

Step 3

Granulation

Centrifugal Casting

High-speed centrifugal forming controls shape quality and minimizes physical defects.

Step 4

Selection

Defect Separation

Remove hollow or deformed particles to improve shot density and uniformity.

Step 5

Quenching

Secondary Hardening

Double quenching refines grain structure, enhancing toughness and inhibiting carbon deviation.

Step 6

Tempering

Precision Heat Treatment

Precise temperature and time control achieve optimal hardness uniformity across batches.

Step 7

Crushing

Grit Production

Unique crushing process improves grit fullness and angularity while minimizing internal cracks.

Step 8

Fine Sieve

SAE J444 Grading

Precision screening guarantees every batch meets American SAE-J444 standard.

Why Choose LuXing Metal?

Triple-Certified Factory (ISO 9001/14001/45001)

SAE / ISO / MIL Standards Compliant

50,000 Tons Annual Capacity

7–15 Days Lead Time

OEM & Custom Specifications

Secondary Quenching — 1.3× Life

Ultra-Fine Shot R&D with Shandong University

Free Samples & 24h Quote

Quality Assurance Laboratory

Every production batch is verified by 5 types of precision instruments before leaving the factory. Test standards aligned with ASTM E92, GB/T4340.2 and ISO 6507-2.

Hardness Tester

ASTM E92 · GB/T4340.2

Friction-free spindle with automated testing. Precision micrometer system eliminates human error. Compliant with ASTM E92, GB/T4340.2 and ISO 6507-2.

Metallographic Microscope

Microstructure

Identifies and analyzes the microstructure of metals and alloys. Validates raw material quality and verifies post-treatment microstructure integrity.

Multi-Element Analyzer

Si · Mn · P · Cr · Ni

Detects Si, Mn, P, Cr, Ni, Mo, Cu, Ti in cast iron, stainless steel, carbon steel and alloy steel. Fast and accurate multi-element screening.

Carbon & Sulfur Analyzer

High-Tech Integration

Optical-mechanical-electrical-computer integrated system. Wide measuring range, strong anti-interference, accurate and reliable C/S determination.

Fatigue Testing Machine

80 m/s · 200g Sample

Simulates real blasting conditions at 80 m/s centrifugal speed with 200g samples. Sieving-recycling loop measures actual shot durability under production stress.

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